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CF Thermal, Inc. Represents the Leaders in the Industry

                                      

 

Heat Treating Services Unlimited, Inc. (HTSU), they are "Committed to Excellence" in everything they do. With 50+ years of experience in the heat-treating and process control industries, their objective is to provide an excellent source for their client's heat treating/thermal processing needs. From technical support for equipment maintenance or instrumentation problems, to training your staff, they have a program to benefit all areas of your facility. 

            

Super Systems, Inc.    

   In July 1995, Bill Thompson, Tom Lotze, and Ted Berry formed Super Systems Inc. (SSi.). Taking advantage of a combined one hundred years of experience in the atmosphere heat treating market, SSi developed the Gold Probe™ family of probes, a third generation of oxygen (carbon) sensors.

In addition to our industry-leading sensor technology SSi offers an innovative approach to systems integration. They offer several types of control solutions, field-proven atmosphere control instrumentation, and easily adaptable software.

SSi's Family of Oxygen Probes
Standard (20 Inch)Plus (29 Inch)CERAGold - Coated Sheath"Closed" and "Open" Architecture

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SSi's PGA3500 Portable 3-Gas NDIR Analyzer
Measured Gases:
 • Carbon Monoxide (CO) - Range (0 - 100%)
 • Carbon Dioxide (CO2) - Range (0 - 2.000%)
 • Methane (CH4) - Range (0 - 100%)
 • PLUS % Oxygen (O2) - Range (0.1 - 25.0%)


• Enhanced "On-board" datalogging
• Straight-forward user calibration
• Utility software included to transfer data to a PC
• Ethernet communications

Operating Manual

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SSi's DP2000 - Portable Dew Point Analyzer

Measured Gases:
  Moisture Dew Point in Hydrocarbon Fuels


• Battery Operated - Truly Portable
• Simple Operation
• Cell temperature readout
• Long Life Dielectric Battery
• Built in sample pump and filters
• LED Digital Readout
• No adjustments to make

Operating Manual

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SuperData
Communications, Display, Data Logging, and Trending Software

What is SuperData?
SuperDATA™ is an HMI/SCADA package designed for the Heat Treat Market. SuperDATA™ contains a communication module, data logging module, Custom Display system and Trend Charting system.

SuperDATA™ can be coupled with SSi’s SPP (Single Point Recipe Programmer) and PC Programmer Software for a complete Batch Furnace Recipe Control system.

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Super Systems Offers the latest in Control Technology. 

From Single Loop Control to Multi-Loop Ethernet Based Programmable Controllers.  

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Complete Controls Upgrade - Standard or Custom!


Visit www.Supersystems.com for more details and to see other products offered by the leader in the Thermal Industry!

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Wirco is a manufacturers of heat resistant alloy fabrications. These include baskets, serpentine trays, wire mesh, corrugated boxes, fixturing, furnace rolls, furnace doors, heating elements, generator retorts, Fabricated and cast radiant tubes, chain guides, muffles, retorts, furnace fans.

bulletWirco is your replacement source for practically all styles of fans used in the variety of heat-treating furnaces manufactured today.  Both Air and Water Cooled
bulletWirco designs and builds a large variety of work carriers to meet your needs. We have our standard designs, but we can fabricate your custom design as well.
bulletNew Generation Baskets are built to accommodate the larger and heavier furnace loads of today.
bulletWirco designs and fabricates muffles and retorts in various shapes and sizes including Bell and Humpback (not shown) in various high-temperature alloys.
bulletWirco Radiant Tubes are fabricated from the finest alloys, making them lighter, easier to install and above all, fuel efficient.
bulletCast Alloy Products offered through Alloy Engineered and Casting (a WIRCO Company

       Visit their website:    www.WIRCO.com

          

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Universal Batch Quench             Universal Batch Ausquench  

AFC-HOLCROFT and its divisions—Atmosphere Furnace Company (AFC), Holcroft, Pacific Industrial Furnace Co. (PIFCO), Process Master Controls and Therm Alliance (TA)—realize that our success is a direct result of our customers' success. That is why we listen to them. We become a part of their team from initial concept through project completion, so they get the exact system they need.

Our family of companies has been in the heat treat business for over 150 years. We not only have pioneered some innovative heat treat systems, but we continually endeavor to improve and enhance the performance of our systems. Our highly experienced staff of engineers work in close association with you to develop a system to meet and exceed your quality and productivity expectations.  

Equipment Offered:

bulletBATCH QUENCH,and AUSQUENCH
bulletBatch temper
bulletBatch washer
bulletBatch transfer car and Batch accessories
bulletCAST BELT SYSTEMS
bulletMESH BELT SYSTEMS
bulletFLEXIBLE HEAT TREAT CELLS
bulletPUSHER FURNACE SYSTEMS
bulletHEAT TREAT FURNACES FOR ALUMINUM
bulletROTARY HEARTH INDEXING FURNACES
bulletATMOSPHERE SYSTEM - ENDOTHERMIC GAS GENERATORS
bulletRotary retort system
bulletRotary drum washer
bulletBox annealing
bulletWalking beam
bulletContinuous conveyor furnaces for brass
bulletScrew conveyor
bulletChain conveyor
bulletCirc-Air Temper
bulletSlat conveyor
bulletCUSTOM DESIGNED EQUIPMENT

Cast belt system               

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ALD-Holcroft provides ‘The Solution’ to your high volume, vacuum based heat-treating equipment requirements.   We provide process capabilities such as Low Pressure Carburizing (LPC) and high pressure gas quenching (HPGQ) as well as vacuum oil quenching, neutral hardening and on and on.  Automated processing of heat treat is the most economical means to gaining the most from your capital investment.

Equipment Offered:

The New Generation Of Vacuum Thermal Processing Technology

bulletModulTherm combines three basics into one linked multi-chamber vacuum furnace system: heat treatment, quenching, and material handling. The quenching and transfer chambers are integrated into a rail-mounted shuttle module that can service 2, 4, 6, or even 10 independent treatment chambers. This modular design makes it easy to adapt the system to meet your particular production requirements with direct integration into your manufacturing cells.

Optimum Case Hardening Using The In/Out Principle

bulletDualTherm is a natural evolution of vacuum-based processing and high-pressure gas quenching in a “cold chamber”. The furnace perfectly combines the two fundamental case hardening functions. DualTherm operates on the traditional in/out principle and is ideal for applications requiring extreme flexibility.
bulletDualTherm can be equipped with vacuum or plasma carburizing systems, convective heating, and Helium gas quenching, providing you the ability to design a system customized to meet your individual needs.

 

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                  thermal processing                 

Custom Electric Manufacturing Co. has more than 25 years of experience designing and building original equipment and replacement heating elements and radiant tubes for gas and electric furnaces to the thermal processing industry. These products are used in thermal processing applications ranging from heat treating, aluminum melting and nitrocarburizing to salt baths, burn off ovens and paint curing.

Custom Electric has the in-house capability to manufacture heating elements from nickel/chrome, incoloy, iron/chrome/aluminum, Molybdenum, Tungsten, and Kanthal APM* rod. Custom also offers FeCrAl alloy APM radiant tubes which provide up to four times the life of NiCr and ceramic tubes.

The types of heating elements available through Custom Electric include edge wound ribbon, plug/rack, rod, ceramic, bayonet, silicon carbide, ribbon and G-block* elements. These products cover an operating temperature range of from 200°; to 2,280° F. Bayonet heating elements can be manufactured in lengths up to 20-ft. long with outside diameters from 2 in. to 7.750 in. Power ratings range from 1 kW to more than 70 kW.

Custom Electric maintains a large inventory of ceramic insulators and special alloys. In emergency situations, this allows Custom to ship replacement heating elements in less than 36 hours, thereby minimizing equipment downtime. All Custom Electric replacement heating elements are manufactured to original equipment specifications and fully guaranteed for 90 days.

  

                                www.Custom-Electric.com

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Atmosphere Engineering, LLC

Atmosphere Engineering is focused on providing a technical resource to the heat treatment industry through innovative products and process control solutions designed to improve production quality and eliminate energy waste.  Atmosphere Engineering manufactures Digital Flowscopes, Endo/Exo Generator packages.   The products currently being offered:

bulletEndoInjector Gas Mixing and Control Systems - Patent-Pending design specifically configured for endothermic gas generators, this system is a complete mixing and control package that is simple to operate and requires very little maintenance.   Automatic turndown provides gas flow on demand to all your furnaces without operator intervention or expensive venting of excess endothermic gas.
bulletExoInjector Gas Mixing and Control Systems - Patent-Pending design specifically configured for exothermic gas generators, this system is a complete mixing and control package that is simple to operate and requires very little maintenance.   Automatic turndown provides gas flow on demand without operator intervention or expensive venting of excess exothermic gas.
bulletFurnaceMeter Differential Pressure Flow Meter - The FurnaceMeter is an industrial flow measurement device designed specifically to meet the rugged requirements of the heat treating environment. The precision differential pressure measurement technology will measure the flow of any industrial gas or liquid and display the flow rate in actual engineering units with bright red LEDs. The FurnaceMeter design contains no fragile components and requires no flow meter oil. Every FurnaceMeter comes complete with a NIST Traceable calibration curve and can be easily recertified in-situ.
bulletAnalog FurnaceMeter Mechanical Flow Meter - The Analog FurnaceMeter is a rugged mechanical flow meter that utilizes differential pressure flow measurement technology to indicate industrial gas flow rates.
The Analog FurnaceMeter calibration can be certified in the field without removing the meter from operation. In addition, this meter requires no flow meter oil for operation and has a port design that will retrofit currently installed meters without re-piping.
bulletSmartMeth Nitrogen Methanol Mixing - The first truly intelligent nitrogen methanol mixing system that integrates automatic nitrogen methanol setpoint calculation based on required synthetic gas output and desired %Carbon Monoxide concentration.

The system is loaded with features and comes complete with integrated paperless chart recorder, thermal mass flow meters, precision gas control valves, and all required solenoids, pressure switches, preassembled and tested to meet NFPA 86 safety guidelines.

Options include integrated %Carbon and temperature control for complete furnace process integration.

                            

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Furnace Belt Company

Since 1972, The Furnace Belt Company Limited has been manufacturing metal conveyor belts for a broad range of applications and industries. We were founded on the principle of hard work, with a "Roll up your sleeves and get the job done right" approach to satisfying our customers' needs. 

The round wire mesh belt we supply is available in many weave patterns. Balanced weave belt consists of a series of alternating single left-hand and right-hand spirals joined together by a cross-rod connector. Double balanced weave belt consists of a series of alternating double left-hand and right-hand spirals joined together by a straight or crimped cross-rod connector. Rod reinforced weave belt consists of single directional spirals inter-woven into the preceding spirals. The spirals are "reinforced" by the insertion of a straight or "U" cross-rod connector inserted through its vertices. Double rod reinforced weave belt is an assembly of double spirals, usually right-hand, inter-woven into a preceding pair. The spirals are reinforced by a straight cross-rod connector passing through its vertices. Compound balanced weave belt consists of a series of alternating left-hand and right-hand spirals fastened by a straight cross-rod connector. The close nesting of the spirals this belt ideal for carrying very small parts, such as nuts, bolts, screws, nails, cookies, etc. The FBC conventional weave consists of single directional spirals inter-woven into the preceding spirals. This weave is the most economical of all weaves and it can be made with very large or small openings. Gratex weave belt consists of a series of alternating single left-hand and right-hand spirals joined together by straight cross-rod connectors. Flattened wire belting is an assembly of spirals that are made of round wire that has been flattened somewhat, prior to weaving. This wire can be made into any weave to create a very flat belt, thus reducing belt stretch, which occurs with regular round wire. It creates a smooth carrying surface for small unstable parts. 

Belt Types Offered:    

Balanced weave Double balanced weave
Rod reinforced weave Double rod reinforced weave
Compound balanced weave Conventional weave
Gratex weave Flattened wire weave
Chain belting, special attachments
and edge finishes.
Splicing woven wire belts
Standard duty flat wire belting Heavy duty flat wire belting
Heavy duty flat wire curved belting Flights, flight clips and 
connector rods

Flat wire sprockets Sprockets
    Sizes and dimensions for cast
    iron, UHMW and stainless steel.

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    Alloy Engineering and Casting Company (A Wirco Company) has been providing top quality gravity poured electric arc melted alloy castings for more than half a century. The company was formed in 1941 to supply needed components to the war effort. Since that time, Alloy Engineering and Casting Company has continuously expanded production capabilities to deliver the latest in casting technology. Alloy Engineering and Casting Company (A Wirco Company) has been providing top quality gravity poured electric arc melted alloy castings for more than half a century. The company was formed in 1941 to supply needed components to the war effort. Since that time, Alloy Engineering and Casting Company has continuously expanded production capabilities to deliver the latest in casting technology. Alloy Engineering and Casting Company (A Wirco Company) has been providing top quality gravity poured electric arc melted alloy castings for more than half a century. The company was formed in 1941 to supply needed components to the war effort. Since that time, Alloy Engineering and Casting Company has continuously expanded production capabilities to deliver the latest in casting technology. Alloy Engineering and Casting Company (A Wirco Company) has been providing top quality gravity poured electric arc melted alloy castings for more than half a century. The company was formed in 1941 to supply needed components to the war effort. Since that time, Alloy Engineering and Casting Company has continuously expanded production capabilities to deliver the latest in casting technology.

Alloy Engineering and Casting Company is constantly striving to deliver the latest, most innovative technology to our clients. The present production facility offers clients a wide range of casting options with three complete and separate foundries under one roof. Attention to customer need and a dedication to delivering the latest in evolving technologies make Alloy Engineering and Casting Company a leader in the casting industry. 

Offering a full line of Furnace Parts.  Such as Furnace Tubes, Grids, Fixturing, Fans, Guide and Roller Rails, Castlink Belts, and much More. Custom Design Fixtures around your parts and requirements.

                                 

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Metallurgical High Vacuum Corporation is a vital supplier in the vacuum technology industry. With over a quarter-century in the business, they have earned a reputation for responsiveness with high quality engineering and manufacturing that is unsurpassed. Customers depend on MHV for keeping their operations running, and costs under control. MHV products and services include new pumps and systems, vacuum piping and manifolds, flexible connectors, vacuum valves, custom oil filtration systems, helium leak testing, and field repair. Rental pumps and blowers are also available; call to check inventory.

 

The MHV plant now occupies a climate-controlled 16,000-sq. ft. machining, assembly and testing facility on a 17-acre site near Fennville, Michigan. This factory features an 80 x 200-ft open bay with a 30-ft ceiling height and 10-ton overhead crane with access to the entire building. A 30- x 60-ft warehouse building holds cores and fixtures.

 

Vacuum Pumps Rebuilds                New Replacement Pumps            Replacement Parts            Rebuild Kits

 

 

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Hi-Tech Weighing Systems is a design and manufacturing company that specializes in controlled movement and handling of materials through weight based systems.

Some of our products include Furnace Loading Equipment, Automated Packaging Systems, Parts Sorting & Checkweigh Systems, Vibratory Trays and Tables, Blending, Mixing & Batching Equipment, as well as Custom Scale Systems.

We custom build our equipment to address all of our client's special requirements, which results in maximizing their process efficiency and product quality. Our in-house PLC and Computer software programming ensures that our customers get the most value for their money. We often retro-fit existing equipment with a new control system to improve process efficiency and provide computer storage of critical production data.

                                       

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Since 1970, VAC AERO has been building heat treating equipment for the global market place. VAC AERO specializes in the design and manufacture of high temperature vacuum furnaces.  Use in a variety of applications such as turbine engine component manufacture and repair, medical implants and devices, food processing equipment, nuclear materials, tool and die manufacturing and many others.

- High pressure gas quench furnaces.  With pressure ratings of 6 bar, 10 bar and higher, VAC AERO high pressure gas quench furnace designs are based on extensive research into gas quenching.

- Integral oil quench vacuum furnaces.  For increased versatility, VAC AERO integral oil quench furnaces can also be equipped for gas quenching.

- Fluoride ion cleaning systems.  Gaseous cleaning of service-exposed turbine engine components (blades, vanes, casings, etc.) is considered the best approach to preparing these parts for repair by brazing or welding.  The Dayton Process® Fluorocarbon Cleaner is a safe and reliable system for removing service oxides from superalloys.  

- Hot Zone Replacements and Repairs. VAC AERO Hot Zones are extremely maintenance Friendly and offer extended life for both Graphite and Moly materials.

 

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    Universal Separators, Inc.

                                     

bulletSmartSkim Gravity Separators can be installed anywhere
bulletNo control panels or electric hookups required
bulletAll separatations occur by gravity only. No moving parts
bulletSingle pump system is durable and easy to maintain
bulletThe SmartSkim continuously removes floating oil so that it does not get dragged into the tempering furnaces.
bulletSmartSkim Systems can eliminate this waste stream from parts washers entirely. Water content in the oil captured by SmartSkim Systems is typically well below 2 percent, which means that the same truck driver that now charges you to haul away your oily wastewater will now pay you for your dry, recyclable oil.
bulletExcellent Customer Service 

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Copyright © 2009 CF Thermal, Inc.
Last modified: March 14, 2009